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Benada Aluminum of Florida |
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aluminum extrusion company |
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EXTRUSION PRESS CAPABILITIES A diverse range of solid, hollow and semi-hollow shapes are extruded daily. Our 2,200-ton press enables us to produce up to 7-inch diameter extrusions. We use primary billet in 6063, 6463, and 6005 alloys and temper to T4, 152, T5, and T6.
Given the nature of our equipment and the efficiency of our die changes, we can offer production runs without a minimum quantity making us ideal for prototype work or small volume runs. Our equipment is also very capable of high production volume as well, with an annual capacity in excess of 15,000,000 pounds
FINISHING SERVICES Superior quality is our single-minded purpose behind the paint finish that we provide. Our state-of-the-art horizontal paint line is capable of applying paint on lengths up to 30 feet. The investment in the system has provided Benada with consistent quality painted extrusions.
Anodizing and other finishes are not completed under our roof, but partnerships have been developed with local vendors to provide these and other services as part of the “Benada package”.
ON TIME, EVERY TIME & JUST-IN-TIME Delivery is as important as any phase of production. That is why we are committed to delivering orders “right the first time, on time, every time.” To provide this dependable service, we maintain our own delivery fleet.
We understand that our customers’ production deadlines are important. Our reputation is built on providing the most competitive lead-times the industry has to offer. We will work with our customers to provide “Just-In-Time” delivery solutions to streamline production, reduce inventory costs and improve leads times. Just ask our current customers, many of whom have been with us since our inception.
EXTRUSION DESIGN TIPS & CHECKLIST
Benada’s extrusions have very few design restrictions — the exact shape you require can usually be manufactured without compromise. When designing your extrusions, consider the end use of the part and any required machining or fabrication. The following tips may improve your extrusion designs:
Unequal wall thicknesses are possible, but uniform walls are preferable. Extrusion tooling for solid profiles is less expensive than tooling for hollow shapes. Small radii on corners are better than sharp edges. If possible, maintaining symmetry can improve the production of extrusions. Designing grooves or ribs into your extrusion can minimize scratches and act as stiffeners. Deep slots or grooves can be extruded depending on their size. Make assembly easier by including screw points and fastening points in your extrusion.
EXTRUSION CHECKLIST We will be able to serve you better if you supply the following information: A dimensioned sketch or drawing and a sample of the part. Details of the extrusion’s proposed function. The alloy and temper required. If unknown, physical requirements of the part. Any special dimensions or tolerances that may be needed, including critical dimensions if the extrusion will be subjected to a punching die. Possible types of finishes and an indication of any primary and secondary exposed surfaces. A description of any proposed secondary fabrication: drilling, mitre cutting, milling, etc. Type of packaging required. An estimate of the prototype and production quantities. The cutting lengths required. Time frame for quote and delivery of finished products. |
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